TowerMat for Heavy Duty Units Storage System

TowerMat for Heavy Duty Units Storage System is a heavy-duty storage device that can accurately read the signal material information of load-bearing pallets. It includes: main frame, lifting power mechanism, vertical lifting trolley, operation worktable, horizontal hooking mechanism, outbound trolley, pallet and material signal reading device, etc. The lifting trolley can move quickly in the vertical direction through mechanisms such as motor-driven heavy-duty chain transmission.

Long and heavy goods require detailed and professional storage and logistics solutions. Previously, storing long goods, metal plates, tools, pallets, or mesh cages wasted space, causing complex handling problems and increasing long-term costs.

To avoid this situation, QDITC provides TowerMat vertical lifting equipment, which is a dynamic and flexible solution.

Warehouse Demand

Space Requirements

Load Bearing Capacity

Power Configuration

Operating Environment

Safety Regulations

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Advantages Overview

Has strong flexibility and can meet various needs

The heavy-duty tower storage system is highly flexible and offers a range of optional features. Adopting modular design, it can be configured according to different needs and can integrate other components at any stage (before or after installation).

Optimal Utilization of Land Area

The optimal utilization of land area, in principle, can be infinitely expanded upwards, with high storage density, even if the items have different heights.

Highly Flexible

Multiple access locations and floors can be set according to your needs.

Intelligent Delivery of Goods to People

Just tell me the name and quantity of the item you need, and it will automatically arrive at your doorstep, effectively saving time and improving picking performance;

Standard Interface

We provide both 232/485 industrial interfaces and TCP/IP network interfaces for easy access.

Ergonomic

The required parts, components, raw materials, semi-finished products, and finished products can all automatically reach ergonomic heights.

Safety First

The three-layer protection of mechanical, electrical, and software eliminates the need for climbing stairs or long-distance walking, ensuring that you are always within a safe working range.

Effective Protection of Materials

Help materials to be protected from dust, sunlight, and unauthorized access in all aspects.

How does THD work?

Characteristics of THD

  • Fully Modular Design
  • Stability Design
  • Standardized Pallets
  • Security Grating
  • Height Measuring Grating
  • Automatic Weight Monitoring
  • Integrated Software System
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Fully Modular Design

The TowerMat for Heavy Duty Units Storage System adopts a modular design, with an internal self-supporting structure that does not rely on external structures to increase the strength of the equipment. The main framework of the equipment consists of columns, as well as horizontal and diagonal supports connecting the columns, which can maintain the stability and reliability of the equipment and still operate.

The QDITC Tower Library is a combination assembly type, with a height that can be adjusted according to the customer’s site conditions, supporting a maximum of 15m. Each tower warehouse is supported by 8 columns, with a maximum net cargo capacity of 350000 kg.

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Stability Design

The QDITC Tower Warehouse enhances the stability and positioning accuracy of the cargo platform by providing anti offset positioning design with 8 positioning wheels on each side.

The TowerMat for Heavy Duty Units Storage System is designed with two sets (4) of heavy-duty chains to lift and balance the cargo platform, ensuring that the platform can move up and down along the track. Even if any chain on one side accidentally breaks, relying on the other three heavy-duty chains and guide wheels can ensure that the level of the cargo platform is not affected, preventing the cargo platform and load from falling from a high altitude.

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Standardized Pallets

The tray is welded as a whole and treated with spray coating, which has a beautiful appearance, good strength, corrosion resistance, and rust prevention. Deformation amount ≤ 10mm.

The tray brackets inside the equipment are easy to disassemble and assemble. The tray brackets are all installed independently. Once there is abnormal deformation, only the tray bracket needs to be removed separately, without removing the entire load-bearing module of the tray bracket. The maintenance time is short, and it will not affect the use of the equipment, and the cost is low.

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Security Grating

The QDITC Tower Library is equipped with a set of safety light barriers on the outside of the access port, with 48 pairs of light (subject to actual conditions). The safety light barriers will only activate when the tray enters or exits the access port area. Any interruption of the safety light barriers will cause the equipment to brake, providing maximum protection for the safety of operators; Each pair of safety gratings consists of a transmitting end and a receiving end, and the center distance between each pair of light rays and their adjacent light rays is 25mm (subject to actual conditions).

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Height Measuring Grating (Optional)

The QDITC Tower Warehouse can be equipped with a set of height measurement gratings on the outer side of the outbound trolley track. Each pair of gratings consists of a transmitting end and a receiving end, with a grating spacing of 25mm. Each time materials are stored, the height grating can automatically measure the maximum height of the materials in the tray, and determine the placement position of the tray based on the actual height and the available space in the tower warehouse, effectively utilizing the space. But customers need to perform inventory operations when the tower warehouse is not working, in order to optimize inventory.

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Automatic Weight Monitoring

In order to accurately measure the total amount of materials, a set of weighing sensors, namely an automatic weighing system, is used on the RGV outbound trolley for automatic weighing. The material pallets that are automatically weighed will not be picked up from the loading platform when they are overweight; Capable of weighing the corresponding goods (with an accuracy of about 1 ‰).

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Integrated Software System

The QDITC integrated software system consists of QD-WMS and QD-WCS systems, where the WMS system can be used for material control of multiple devices online and interfaces with other peripheral software systems. QD-WCS can also be used independently for the use of standalone devices, meeting the management of equipment and materials.

Optional Components

The heavy-duty tower storage system THD is highly flexible and offers a range of optional features. Adopting modular design, it can be configured according to different needs and can integrate other components at any stage (before or after installation).

Space Utilization

The required parts, components, raw materials, semi-finished products, and finished products can be automatically adjusted to the appropriate height for convenient access.

Highly Flexible

The required parts, components, raw materials, semi-finished products, and finished products can be automatically adjusted to the appropriate height for convenient access.

Intelligent Delivery of Goods to People

The required parts, components, raw materials, semi-finished products, and finished products can be automatically adjusted to the appropriate height for convenient access.

Technical Data of THD

  • Standard Model (Each heavy equipment can be customized according to your needs.)
 

TowerMat-THD/S

TowerMat-THD/D

TowerMat-THD/DR

Equipment height

Up to 12,500 mm

Up to 30,000 mm

Up to 15,000 mm

Pallet width

Up to 7,500 mm

Up to 10,000 mm

Up to 12,500 mm

Tray depth

Up to 1,200 mm

Up to 3,000 mm

Up to 3,000 mm

Tray load

Max 3,000 kg

Max 5,000 kg

Max 8,000 kg

Entrance and exit methods

Straight out

Straight out/Side out

Straight out/Side out

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