Top Solutions from a China Smart Warehouse Equipment Factory

Release time:2025/09/05　 Visits:203

How Our Solutions Solve Common Warehousing Challenges

In modern warehouse management, space utilization and sorting efficiency are core indicators of competitiveness. We have seen how the parts industry has struggled with numerous warehousing pain points that limit growth. Traditional methods often result in low space utilization, leading to continuous expansion and rising rental costs. Additionally, low sorting and access efficiency, high labor costs, and a high risk of errors all negatively impact production and customer satisfaction.

As a China smart warehouse equipment factory, we have developed integrated solutions that address these issues directly. Our systems combine automated vertical stacking, high-speed sorting, and high-density storage to provide a comprehensive solution.

Solving Space Constraints with Vertical Stacking

The core challenge for many companies is a lack of space. Our automated vertical stacking storage systems increase space utilization by 3-5 times compared to traditional flat warehousing layouts. This is accomplished through a multi-layer vertical design. We use intelligent algorithms to optimize storage locations, allowing parts of different sizes and turnover rates to be stored on different levels. For example, frequently used materials are placed on convenient middle layers, while low-frequency materials are stored at the top, significantly shortening access paths. A major auto parts manufacturer recently introduced this system, and the storage capacity of their 2,000-square-meter warehouse increased from 50,000 to 180,000 pieces, reaching an inventory accuracy of 99.9%.

We offer precise and efficient solutions for automated vertical storage. You can read more about them here: Precise and Efficient: The Power of Automated Vertical Storage.

Improving Efficiency with Vertical Sorting

Efficiency is a critical concern in parts distribution. Our vertical sorting systems act as the central nervous system of vertical storage, using cross-belt sorters, slider-type sorting devices, and AI visual recognition to achieve high-speed part classification. In an electronic parts warehouse, for example, our system can process 8-12 small parts per second, controlling the sorting error rate to less than 0.01%. When parts enter the sorting area, the system automatically reads RFID tag information and completes multi-channel shunting. This process greatly reduces the risk of incorrect shipments that are common with manual sorting.

Do you have more questions about vertical buffer storage systems? We can help. You can learn more here: What is a Vertical Buffer Storage System?

High-Density Storage Using an Automated Stacker for Narrow Aisle Racking

For large-scale storage, our high-density ASRS with stacker cranes is the core solution. These stacker cranes run at high speed along the tracks and can accurately complete access operations on shelves up to 30 meters high. A single device can handle 80-120 cycles per hour. After an aerospace parts company adopted this system, its inventory turnover days were reduced from 45 to 22. It also cut labor costs by 70% through unmanned operation. This level of warehouse equipment management helps meet the strict requirements for storing precision parts, including temperature, humidity, and shock resistance, balancing efficiency, cost, and specialized storage needs.