When manufacturing meets smart storage warehouse：Reduce costs and increase efficiency

The pain of traditional manufacturing warehousing

In the warehousing scene of traditional manufacturing, mountains of goods occupy a large amount of space in dim warehouses. Workers shuttle back and forth in narrow aisles, manually carrying heavy goods, and their clothes are soaked with sweat. Due to the lack of reasonable layout planning, the goods on the shelves are placed in a disorderly manner, and it often takes a lot of time to find a specific item. Warehouse equipment safety is even more chaotic. The handwritten inventory books are blurred and the data is inaccurate, and there are often backlogs or out-of-stock situations. Companies not only have to pay high storage fees for the backlog of goods, but also have to bear the losses caused by order delays and customer loss due to out-of-stock situations. These problems have seriously restricted the development of enterprises and reduced their market competitiveness.

Smart warehouse equipment makes its debut

Smart warehousing is the result of the deep integration of modern technology and warehouse management. The automated three-dimensional warehouse is towering into the sky, and the high-rise shelves are closely arranged, making full use of the vertical space and greatly improving the storage density. The AGV cart is like a tireless smart porter, moving goods quickly and accurately along the preset path, and flexibly shuttling between every corner of the warehouse. The WMS system is like an intelligent brain, collecting, analyzing and processing various warehouse data in real time, and managing the operation of the warehouse comprehensively and accurately. In the warehousing link, the goods are automatically transported to the designated location through the conveyor, and the AGV cart transports the goods to the designated cargo location of the automated three-dimensional warehouse. The WMS system updates the inventory information in real time; when leaving the warehouse, the system automatically plans the optimal path according to the order information, and directs the AGV cart and automated equipment to quickly and accurately pick and move the goods. The whole process is efficient and orderly.

Smart warehouse automation brings huge changes to the manufacturing industry

In terms of operating efficiency, the improvement of smart warehousing is very significant. The amount of goods that can be processed per hour by manual operation in traditional warehousing is limited, while the amount of goods that can be processed per hour by automated equipment in smart warehousing can reach 5-10 times that of traditional methods. After a home appliance manufacturer introduced smart warehousing, the efficiency of goods entering and leaving the warehouse increased by 80%, and the order delivery cycle was shortened from the original 5 days to 2 days. In terms of cost reduction, smart warehousing has achieved obvious results. In terms of labor costs, it can reduce 50%-70% of labor use; space utilization rate is increased by 30%-50%, and warehouse rental costs are reduced. In terms of precise inventory management, smart warehousing is achieved with the help of big data and the Internet of Things. A clothing manufacturer uses a smart warehousing system to monitor inventory in real time, with an inventory accuracy rate of more than 99%, an inventory turnover rate of 40%, and effective reduction of inventory backlogs and out-of-stock phenomena.

Smart warehousing development and prospects

At present, China smart warehouse faces technical and cost challenges. Technically, some key technologies such as high-precision sensors and intelligent algorithms still need to be broken through to improve the stability and intelligence level of the system; in terms of cost, the initial construction cost of the smart warehousing system is relatively high, including equipment procurement, system development, installation and commissioning, which makes some small and medium-sized enterprises discouraged. However, with the continuous advancement of technology and its increasingly widespread application, smart warehousing has broad prospects. In the future, it will be deeply integrated with new technologies such as 5G, blockchain, and artificial intelligence to achieve more efficient and intelligent operations. The application scenarios will also continue to expand. In addition to manufacturing, it will also play an important role in more fields such as e-commerce, logistics, and medicine, promoting the digital transformation and high-quality development of various industries.

Keyword:

smart storage warehouse,

warehouse equipment safety,

smart warehouse equipment,

smart warehouse automation,

China smart warehouse